DIPLOMA IN INDUSTRIAL AUTOMATION - DIA
|Course title||DIPLOMA IN INDUSTRIAL AUTOMATION|
- You will learn the basics of electricals, electronics and instrumentation concepts required for an automation engineer to troubleshoot the devices.
- You Will have the knowledge of control panel instruments and wirings.
- You will have the idea of troubleshooting automation faults.
- You can work thoroughly with ac drives.
- Can know about plc's in detail.
- You can work with human machine interfaces.
DETAILED COURSE CONTENT
BASICS OF AUTOMATION
- Circuit theory concepts
- Star-delta connections
- Direct online starters
- Sensors principles and specifications
- Electric motors
- Speed-torque calculations
- Gears concepts
- Basic electronic circuits
- Digital electronics
- Communication methodologies
- Control panel wiring
- Field instruments- encoders, actuators and much more
- Applications used in industries
- Binary conversions and much more
- AC motors, operations & Limitations
- Motor Starters : DOL, Star-Delta, Auto Trasformer
- Motor control circuits, interlocking circuits
- Introduction to AC drives & applications
- Criteria for drives selection
- Speed-torque controls
- Parameter Programming
- Designing of drive control panel
- Communication with PLC, SCADA Software
- Fault finding / troubleshooting
PROGRAMMABLE LOGIC CONTROLLERS - PLC
- PLC Fundamentals
- PLC Hardware & Architecture
- Source & sink Concepts
- Wiring a PLC for accepting input and providing output
- Wiring Different field Devices to PLC
- Introduction to PLC Programming software
- Creating new application, addressing
- Programming Languages
- NO/NC concept, timer and counter concepts
- Troubleshooting and fault diagnostics of PLC
- Basic Programming Instructions
- Advance Instructions
- Upload / Download / Monitoring
- Forcing of I/Os
- Fault finding / troubleshooting & documentation
- Communication with SCADA software
- Hands on experience on real time applications
HUMAN MACHINE INTERFACE - HMI
- Introduction to HMI
- Graphics placement
- Tag creation
- Creation of alarm messages
- IP address configuration
- Download and uploading the programs
- Communication with PLC
- Fault finding and troubleshooting
- Live interface
- Application selections
Supervisory Control And Data Acquisition- SCADA
- What is SCADA and where is it used.
- The differences between HMI & SCADA.
- Creating screens with the screen editor.
- Screen Layout convention.
- Creating Dynamic content – Bar Graphs, Sliders, 3D effects, Indicators and Buttons.
- Configuring Drivers.
- Setting up communications.
- Templates & Navigation.
- The Tag database.
- Applications analysis.
- Excersises on SCADA.
- Alarm Handling and much more.
Distributed Control System – DCS
- Introduction of DCS.
- Application of DCS.
- Power supply and processor.
- I/O modules.
- Difference between PLC & DCS.
Servo Course Content
- To understand the basic techniques of controlling an SERVO motor.
- SERVO motor and drive theory.
- Current-flux control.
- How a SERVO drive is constructed, and the various protection features work.
- Operation of the servo drive
- servo drive range and specification.
- Control connections.
- Parameter overview.
- Speed ,torque and position control.
- Using the software the students will also be able to monitor and diagnose faults.
- The drive parameters and configuration.
- Advanced configuration, skip bands fly catching etc.
- Digital and analogue I/O wiring and configuration.
- Position Control.
- Using servo drive tools.
- Diagnostics, displaying the last 10 trips.
- Resetting the drive.
- Auto reset facilities.
- User defined logic.
- Interbus communications with PC.
- Creating a new project from a project template.
- Creating new schematic pages Inserting symbols and editing symbol properties using the properties dialog box.
- Assigning parts via the device selection.
- Placing and referencing interruption points automatically.
- Placing terminals.
- Creating cables and connections.
- Creating plugs and plug definitions.
- Terminals and the terminal navigator.
- Automatic numbering of PLC points.
- Creating a table of contents.
- Panel layout and mounting panels.
- Exporting a parts list to Excel.
- Generating an intelligent PDF export.
- >USB communications.
- CLASS-A, CLASS-B, CLASS-C communications In USB
- RS 485/ 422.
- ETHERNET/ RJ-45
- FIBRE OPTICS COMMUNICATION
- GSM MODULE- SMS technologies in PLC
- WEB PAGE CREATION
- Introduction to PNEUMATICS
- Basic concepts of PNEUMATICS
- Types of cylinders- single acting, double acting
- Air Filter & lubrication applications
- Types of solenoid valves
- Air flow diagram
- Solenoid valve working & principle
- PNEUMATIC with PLC control
- Applications of PNEUMATICS
- Pneumatics calculations
- Introduction to HYDRAULICS
- Basic components of hydraulics
- Cylinders & working principle of it.
- Pressure measurements & maintenance
- Power pack system
- Force and flow measurements
- Hydraulic flow diagram
- Lubrication systems
- Calculations of hydraulic systems
- Application of hydraulic system
- Difference between pneumatics & hydraulics
- Identifying the requirements
- Technical documentations
- Project designing
- Identifying the suppliers in the market
- Selection of suitable devices
- Preparations for technical discussions.
- Project evaluation
- Project simulations
- Project implementation
- Case study
- Project manual preparation.